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drilling systems from sterling gun drills



Resharpening
 

We have two styles of regrind fixtures available.



DM-43
This machine comes complete with the toolholder and diamond grinding wheel.

More about the DM-43More about the DM-43
DM43
   
DM-41 DM-41
A regrind fixture for tool and cutter grinding machines.

More about the DM-41More about the DM-41

Either style of regrinding fixture can be used to resharpen half round and/or single flute drills, or take advantage of Sterling Gun Drills' resharpening service with fast turnaround. (See also the Regrinding Section.)
Resharpening: We have two styles of regrind fixtures available.
resharpening service

DM-43 Sharpening System




Versatile, Convenient, Productive:


These words best describe the DM-43 sharpening system from Sterling Gun Drills. Designed as a compact, self-contained unit, it can easily be
DM43
located next to work in progress, enabling operators to properly maintain gun drills and half round drills while remaining at their work stations. The DM-43 sharpening system services drills from .100" to .700" in diameter and comes complete with everything necessary to maintain and maximize tool life and efficient hole production. With the drill grinding table removed, a protractor table is revealed, allowing the resharpening of carbide inserts and lathe tools.

Standard Items Include:

DM43 standard items includedPortable grinding machine DM43 standard items includedWheel wrench
DM43 standard items includedProtractor and drill regrind tables DM43 standard items includedCleaning stick
DM43 standard items includedToolholder for gun drills and half round drills DM43 standard items includedSpray bottle
DM43 standard items included360 grit wheel DM43 standard items includedWetting agent
   
Resharpening: We have two styles of regrind fixtures available.
 
Sharpening System and Accessories
Part No. Description Part No. Description
DM-43 Sharpening system (120V, 60Hz) DM-44-05 Wetting agent 
concentrate
DM-43A Sharpening system (220V, 50Hz) DM-44-06 Spray bottle
DM-44-01 260 grit wheel (coarse) DM-44-07 Wheel cleaning stick
DM-44-02 360 grit wheel (standard) DM-43-08 Drill regrind plate 
and toolholder
DM-44-03 600 grit wheel (medium) DM-43-09 Drill regrind plate
DM-44-04 1200 grit wheel (fine) DM-43-10 Drill toolholder for DM-43
Resharpening: We have two styles of regrind fixtures available.
resharpening service

DM-41 Gun and Half Round Drill Regrind Fixture




 

The Sterling Gun Drills manual regrind fixture provides a fast and easy method of resharpening gun drills and half round drills with the popular facet style grind. Drills of a large diameter range are positioned and ground without the need of expensive bushings or collets. The universal nature of the fixture allows standard or custom regrinds.
DM41
 

The Sterling Gun Drills DM-41 Gun Drill Regrinding Fixture Consists of Three Elements:

1) The Workhead with clamping device to hold either a single flute gun drill or half round drill in position.
2) A Scale, graduated in degrees, to allow the drill to be aligned in the vertical plane. This scale is mounted on the vertical member of the fixture that holds the workhead.
3) A Scale mounted on the diamond - shaped base of the fixture to allow the drill to be angled in the horizontal plane. This scale is graduated in degrees.

Both scales have locking levers to maintain vertical and horizontal positioning, and when used together allow compound angles to be ground on the nose of the drill mounted in the workhead.

The fixture is normally used on a tool and cutter grinder equipped with a 11V9 or 11A2 style diamond wheel (120 - 180 grit). Some may chose a metal or plated bond wheel with concentric roughing and finishing faces, the roughing face having a coarser grit than the finishing faces. The spindle of the grinding wheel will start at 90° to the table slideway.

Regrinding Instructions for Standard Nose Grinds:

2. Initial Setting
2.1 Place the fixture on the table of the machine. The base of the fixture has two parallel sides which must be positioned inline to the table slideway. (90° to the spindle). Set with a dial indicator, then clamp the base to the table with bolts through the two slots.
2.2 Select the appropriate clamping blade for the drill type. The angled one is for "V" flute gun drills, ensuring the "F" mark is toward the front. The flat blade for half round drills. Store the unused blade on the tapped hole provided on the "V" base.
2.3 Slide the gun drill or the half round drill in from the rear of workhead. With the knurled locking screw, lock on the tube leaving the carbide tip completely clear of the "V" block and clamp. With both horizontal and vertical scales set at zero, the drill's flat cutting surface should be parallel to the table.
2.4 Grind the drill by following steps outlined for the most common grinds. Custom nose grinds can be ground to your requirements. It is recommended that a suitable dust collection be used. A cold gun or spraymist is recommended for larger diameters.

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