drills,gun drilling,gundrilling,flute maker drills,piano drills,drilling applications

drilling systems from sterling gun drills



Drilling Systems - Half Round Drills


This three piece assembly consists of a solid carbide tip, an aircraft alloy formed tube shank, and a driver sized to allow maximum use of available toolholders. The off-center point configuration and hollow core allow the drill to achieve gun drill accuracies and/or very deep holes (up to 50X) on standard or CNC machinery.

half round drill

The half round drill has a solid carbide tip that cuts on one side of the hole. Thrust forces are greatly reduced compared to twist drills, and are transferred to the pad on the drill tip's rear periphery. This creates a burnished finish when used with a lubricating mist.

The drill tip's outer and inner cutting edges cause chips to split into two separate coils. These coils converge upon themselves, breaking them up further into smaller pieces. Air pressure and lubricant from the spraymist unit clear the chips, forcing them back along the open side of the half round drill's flute section.

Half round drills can be ordered by specifying drill diameter and flute length. Sterling Gun Drills has stock sizes available in diameters from 3/16" to 1 1/2", with flute lengths to 33". Metric, special diameter, special flute lengths and special drivers can be made to order. Standard drivers are supplied in three sizes. See the table below for details.

Standard drills are supplied with our 20° x 15° nose grinds. Drills with special features are available to order; some examples include:

Drill Features: Double carbide length for cross holes.Double carbide length for cross holes.
Drill Features: Flat bottomed for formed blind holes.Flat bottomed for formed blind holes.
Drill Features: Chip breakers for very gummy materials.Chip breakers for very gummy materials.


A complete range of toolholders are offered below, as well as spraymist kits, lubricants, reduction sleeves, and regrinding fixtures to complete a total deep and precision hole package!

 

drilling and engineering tech support


Diameter
Ranges
10X Series
Lf
inchmm
Lo
mm
20X Series
Lf
inchmm
Lo
mm
30X Series
Lf
inchmm
Lo
mm
Driver
.1250 -.1562 2.36* 60 (110) 3.54* 90 (140) ---
.1563 - .1875 2.75* 70 (120) 4.72* 120 (170) ---
.1876 - .2344 3.14 80 (130) 6.29 150 (190) --- HA-1
.2345 - .3120 3.93 100 (150) 7.08 180 (230) --- Dd=16mm
.3121 - .3906 4.72 120 (170) 7.08 180 (230) 9.44 240 (290) Ld=40mm
.3907 - .4688 5.51 140 (190) 8.66 220 (270) 11.81 300 (350)
.4689 -.5781 6.29 160 (255) 10.23 260 (325) 14.71 360 (425) HA-2
.5782 - .7031 7.08 180 (245) 12.4 315 (380) 17.71 450 (515) Dd=25mm
.7032 - .8125 7.87 200 (265) 14.56 370 (435) 21.25 540 (605) Ld=50mm
.8126 - .9688 8.85 225 (295) 16.73 425 (505) 24.80 630 (710)
.9689 - 1.1406 9.84 250 (330) 19.09 485 (565) 28.34 720 (800) HA-3
1.1407 - 1.5000 10.82 275 (355) 21.85 555 (635) 33.07 840 (920) Dd=35mm
Ld=60mm
* Drills have V (gun drill) style flute mm
25.4 = inches



The Half Round Drill - Setup Procedures

(The same procedure can apply for "V" flute gun drills used with this system)

The half round drill point position is offset to ¼ the drill's diameter. This does not allow the drill to start unless guided by either a guide bushing or a pilot hole. On conventional machinery, a pilot hole is usually the most practical.

Should you have any questions regarding materials, speed and feed, machine application or operation, contact Sterling Gun Drills for assistance.

 
Step 1) Mix lubricant at 10:1 ratio in a separate container, and fill the reservoir.
Step 2) Prepare pilot hole for the half round drill to a diameter of +.001", -0, by ½ drill diameter deep. If tolerances require, keep closer but NEVER undersize.
Step 3) Secure drill in toolholder mounted in the spindle, turret, or toolpost, true to part / spindle center line.
Connect nozzle from the spraymist unit to the male fitting of the toolholder or transfer block on CNC.
Step 4) Connect the spraymist unit to shop air at 80 - 125 psi. Select the proper running parameters from our Speeds and Feeds charts.
Step 5) Insert the drill tip into the prepared pilot hole just short of the bottom. Start the spraymist by opening up the slide valve, adjust the mist jet needle to create a fine mist. (A white ring will be visible at the bore opening during the drilling. Caution: NEVER rotate the drill outside of the hole.
Step 6) Turn the spindle on, the feed on. Chips should clear the bore continuously. If packing occurs, reduce the feed. Inspect the cutting edge often for wear. Spindle off on return.


Drilling Systems : Spraymist Kits | Stationary or Rotary Toolholders | Resharpening